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FZH Engineering GmbH Vario Flex

Tube cutting system with optical laser mark detection
The FZH Vario Flex is a fully automated tube cutting system.
It is specifically designed for the precise, reliable cutting of stainless steel tubes (e.g., for fuel, brake, air conditioning, or hydraulic lines).
The system features optical laser mark detection.
The control panel allows the user to select whether the cut is triggered mechanically (e.g., at the back of a union nut) or fully automatically via optical detection of a laser mark applied to the tube.
Thanks to an integrated rotating 3-jaw cutting head and a micro-spray unit (minimum quantity lubrication), the machining process is extremely gentle on the tools.
The tubes remain almost completely dry and free of heavy soiling.
The entire process—from loading and clamping to cutting and unloading—is highly automated and follows a material-friendly cycle.
Fully integrated labeling and traceability system: The system is designed to meet modern quality standards (Industry 4.0 / automotive). Following the cutting process, a barcode label is automatically generated, assigned, and printed to ensure seamless part traceability (tracking and system logging are directly integrated).
Equipped with two separate bin discharge stations (rear-facing hatches with sliding doors), the system automatically switches to the second station when a bin is full. Finished KLT bins can be removed while the machine continues to operate, without interrupting the production cycle. Technical Data & Capacities

Maximum tube length (feed): 1,000 mm
Material specification: Optimized for stainless steel tubes (including those with pre-assembled union nuts or flared ends)
Sensors & positioning: Optical sensors for automatic detection of laser markings on the workpiece
Feed system: Automatic drum magazine / vertical disc feeder (for manual or automatic loading)
Length adjustment: Continuously adjustable for different tube lengths via a manual handwheel
Cutting method: Chip-removing sawing / rotating cutting head with three-jaw clamping and cutting mechanism (up to 600 rpm)
Coolant/lubrication system: Integrated micro-spray unit (MMS) for minimum quantity lubrication
Control system: Siemens SIMATIC HMI industrial PC with TFT monitor, keyboard, and mouse
Setup mode: Mobile Siemens teach-in terminal for manual axis configuration and position storage
Integrated labeling and barcode printing system
Enclosure: Aluminum profile system with safety Makrolon panels

Logistics / Output

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Integrated bin deposit station
2 separate bin output stations for rear-side removal via protected interlock systems with sliding doors
Suitable for standardized KLT containers (600x400 mm and 400x300 mm)

Manufacturer: FZH Engineering GmbH
Type / Platform: Vario Flex
Year of manufacture: 2017
Material: Stainless steel
Cutting head: Vario Flex
Special features: Tubes with union nuts
Diameter: Ø 6–76 mm
Output length: L = 150–1,000 mm
Cutting based on laser marking
Wall thickness: 1 to 1.3 mm

Condition: The system is in good visual and mechanical condition in excellent, clean condition.


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