CNC snúnings- og fræsunarstöð

MONFORTS UniCen 1000 MultiTurn

UniCen Series - for large complex components

With the Monforts machine tools from the UniCen Series 1000 you can work
with large, complex components up to 1500 mm diameter and 1000 mm swing diameter
entirely, process capably and cost effectively in one set-up. Great flexibility
results from the five interpolating axis. The B axis swivelling drill-mill head
with a swivel range of 190 deg. directs the tools to the workpiece in almost every
position and every angle. Additionally, the tool head can be loaded fully
automatically by 60 tools from a separate chain magazine. Thus,
even complex freeform surfaces with high surface finish quality are possible.

Advantages
> Wear free Monforts Hydrostatic
> Optimal vibration damping
> Long-term accuracy
> Long life and highest machining
performance
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> Complex five axis machining via the B axis
swivelling drill-mill head
> Turning, drilling, milling and thread-cutting
on one machine
> Precision ball-screw with preloaded
double nut

Extensive partial overhaul since November 2023:
- All ball screws including bearings overhauled: X1/X2/Y1/Z1/Z2
- All cylinders overhauled
- All Siemens motors overhauled: main spindle, tailstock, magazine,
tool 1+2, X/Z/Y/B/C/U/W
- Siemens control panel replaced, control module and LT module repaired
- Clamping elements/ATC renewed: Ortlieb collet, clamping package incl. pull rod
- Tailstock quill renewed
- All wipers replaced and covers reworked
- Drive belts and safety windows renewed
- Various cables renewed

* CNC Control SIEMENS 840 D
* Swivelling milling head at the top (B axis), interpolating, HSK-A 63
* Y axis
* C axis
* 8-station turret at the bottom, for driven tools
* 60-station tool changer
* NC-controlled tailstock, quill diameter 150 mm, max. quill stroke 180 mm
* Hydrostatic longitudinal guide in the Z-axis
* Coolant system with paper belt filter
* Chip conveyor
* Oil-cooler, make SCHIMPKE
* Extraction system
* Power chuck, make FORKARDT, diameter 500 mm

Technical details
turning diameter 800 mm
turning length 1500 mm
control Siemens 840 D
swing over bed 1000 mm
swing diameter over slide rest 800 mm
max. workpiece weight between centres 2000 kg
main spindle speeds: 2000 rpm
main drive 62 kW
transmission ratio 4
milling spindle drive 37 kW
milling spindle turning speed range: 25 - 10000 rpm
total power requirement 82 kVA
weight of the machine ca. 28 t
dimensions of the machine ca. 8,2 x 5,3 x 3,6 m