Málverkstæði

Pony Luxury Coating M&K Pony 7000

MAIN STANDARD
Our paint booths are designed to meet all necessary requirements for paint application, including air filtration, extraction, lighting, and a controlled environment. Booth processes are managed via a PLC system, ensuring that desired values are maintained consistently.
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OPERATING PRINCIPLES OF THE BOOTH
The booth’s processes are managed through a control panel, which oversees the following steps:

PAINTING PROCESS
During painting, 100% fresh air is drawn in from outside and passed through front filters before entering the distribution chamber at ambient temperature. The air is then expelled through the extraction unit. Floor filters (paint stop filters) collect paint particles, and the air passes through final exhaust filters before being discharged.

FLASH-OFF PROCESS
After painting, the booth continues operating for approximately 15 minutes to purge residual solvents and thinners. During this phase, fresh air circulates from outside into the booth.

DRYING PROCESS
In this stage, 80% of the air passing through the booth is heated to 60°C and introduced via a distribution system. Since 20% of the solvent is released during drying, it is expelled with the exhaust air. Industrial coatings are typically dried at 60°C, but the booth temperature can be adjusted as needed via the control panel.

COOLING PROCESS
After the 30-minute drying cycle, the coil is deactivated via the control panel, the pneumatic damper closes, and the extraction system restarts. During the subsequent 5-minute cooling phase, fresh air from outside circulates through the booth, after which the system shuts down automatically.

ELECTRICAL AND ELECTRONIC EQUIPMENT
These control panels govern the functions and operation of machines and devices housed within the booth. The panel is made of durable galvanized sheet and steel profiles and is fully enclosed to protect against dust and moisture.

Electrical Equipment and Control Panel:
• The control panel contains essential components such as circuit breakers, fuses, indicator lamps, thermal relays, contactors, and connectors.
• Heat-resistant cables are used for command and control connections between the control panel and motors or other electrical devices.
• Electrical wiring is designed to accommodate booth relocation if needed.
• Operating equipment uses 380 V 50 Hz, while control devices operate at 220 V.
• The booth’s operation time can be monitored on the electronic control panel, enabling straightforward maintenance scheduling.
• Temperature and time settings for booth ventilation (solvent flash-off), intermediate drying, and final drying can be easily adjusted to required values on the digital display of the electronic control panel.
• Users can monitor and adjust the drying time using the heating thermostat and time relay.

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