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Van der Meijden Machines B.V. Fermentation unit biorecator fermentor

3,000 L Complete Pilot Bioreactor / Fermentation System

Complete 3,000 L pilot-scale bioreactor installation, fully skid-mounted and integrated on a stainless-steel frame.

The complete system is built as an integrated stainless-steel skid installation, including the process vessel, pumps, piping, valves, instrumentation, control system, and auxiliary equipment. The skid is equipped with a platform and access stairs.

The installation is highly suitable for testing, developing, and optimizing fermentation processes on a pilot scale.

Main components:
- Stainless-steel conical process vessel
- Maximum working volume: 3,000 L
- Heating/cooling jacket
- Sampling connection
- Custom-built sparger for air/gas injection
- Cambridge Sensotec Rapidox 3100 off-gas analyzer
- 4 × Watson Marlow 0XZ-63L/4 dosing pumps
- Mettler Toledo InPro3250i pH sensor
- MT 6850i DO sensor
- Endress+Hauser TMR35 temperature sensor
- Aerzen blower with 7.5 kW electric motor
- 2 × 0.2 μm PTFE air filters
- Bran+Luebbe N-K11 plunger pump
- Netzsch 4NL30A and 4NL40A progressing cavity pumps
- Recirculation system
- Complete CIP system
- Gas control system including control valves and MFCs
- PLC control system for pumps, valves, temperature, DO, and other process parameters
- SCADA system for monitoring, operation, data logging, and data export
- DO cascade control
- Complete stainless-steel skid/frame with platform and access stairs
- Sweco vibrating sieve --> three decks, not visible in the pictures.
- Sieve bend
- Screw press
- Aseptic capability with tank modification

The current installation is not designed as an aseptic system. However, the existing process vessel can be replaced with a suitable aseptic vessel, making it possible to adapt the installation for aseptic fermentation applications.

Including documentation & technical knowledge from the manufacturer.

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In addition, all available technical knowledge regarding the installation, operation, and maintenance is available, providing an excellent basis for future commissioning, operation, and servicing.

Complete Integrated Pilot System

A highly versatile 3,000 L pilot fermentation system, combining process vessel, pumping, dosing, aeration, temperature control, CIP, process instrumentation, and advanced PLC/SCADA control in a complete stainless-steel skid-mounted installation.

An excellent solution for pilot-scale fermentation development, process testing, and optimization.

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